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New S Scale Draft Gear Box

Tight Clearance

S Scale Draft Gear Box

(For Sergent Engineering Couplers)

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THE GOOD NEWS :

Surprisingly, the new Sergent couplers will work in S-Helper Service's # 01295 and the # 00588 gear boxes!

THE BAD NEWS :

Although the new Sergent couplers will work in the SHS gear box, they will not do so without a good bit of modification to the
coupler's shank.  The thickness of the Sergent coupler's shank must be reduced, and the width of the shank must be very
slightly reduced at it's widest point (the outer edges of the shank parallel to the screw-post hole).  The following diagram

shows the modifications that are needed to make the new Sergent couplers work in the SHS 01295 and 00588 gear box :

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MODIFICATION  STEPS

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To make life easier, I have decided to design a small, closer-to-scale gear box similar to the SHS gear box that will work
with the new Sergent couplers without needing to modify the coupler's shank.  This new gear box will also be narrower than
the Kadee gear boxes and therefore closer to scale size.  Due to the length of the shank on Kadee's 802 and 808 couplers,
Kadee couplers will not work in this new gear box.

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FINALIZED  DESIGN

Updated : 12/ 29 / 2013

Exploded Parts Drawing
2-D drawing showing parts of gear box

Exploded Parts Drawing (Color Coded)
Same as above with parts colored

Reversed Exploded Parts Drawing
2-D drawing showing parts of gear box

Reversed Exploded Parts Drawing (Color Coded)
Same as above with parts colored

Assembly Drawing
2-D drawing showing assembled gear box

Assembly Drawing Color Coded
Same as above with parts colored

Reversed Assembly Drawing
2-D drawing showing assembled gear box

Reversed Assembly Drawing Color Coded
Same as above with parts colored

Design Diagram
Various views of parts and assembly and comparison to the SHS gear box

Mounting Method
Drawing showing various parts, how they are assembled and mounted on models

Mounted Rendering
Drawing showing the gear box assembly mounted on model's mounting pad
(Screw not shown)

Mounted Rendering (Color Coded)
Same as above with parts colored
(Screw not shown)

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More on this project soon!

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Back To S Scale Modeling Projects Page

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