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Wired DCC Decoder Installations in N Scale Locomotives
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Digital Command Control

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Installing Wired DCC Decoders in N SCale Locomotives


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Table of Contents

Introduction

Installing Wired Decoders

 Introduction

 Retroframes

 Modifying Frames Yourself

 Tools Required

 Index to Detailed Instructions

 Frame Suppliers

 References

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Until mid-1997, N-Scale locomotives were not designed for Command Control. There was no space within the shells of diesel locomotives to install the DCC decoder, nor was it easy to make the electrical connections required. With steam locomotives, the DCC decoder can usually be placed in the tender, but the electrical connections required are still generally difficult to make.

In 1997 both Atlas and Kato introduced production-run diesel locomotives designed for easy conversion to DCC, and locomotives introduced since have been DCC-ready. Digitrax, Lenz, LokSound, MRC, NCE, SoundTraxx, TCS and others have designed decoders to fit in these locomotives. Athearn, Atlas, Bachmann, PCM and others now offer some of their locomotives with decoders already installed. Almost all manufacturers are making their locomotives "DCC ready" or "DCC Equipped."

Just how do we define "DCC Ready"? Please click here to go to our DCC Friendly Definitions page. The comprehensive Decoder Installation Standards proposed on that page, developed by Ron Beardon and published in the November/December 2006 issue of N-Scale Magazine, are used throughout this and the other pages relating to DCC decoder installs.

Modifying or adapting Non-DCC Ready locomotives for Digital Command Control can be done, either on our own (for steam and diesel locomotives) or with products manufactured by two companies (for diesel locomotives).

The two manufacturers are Aztec Manufacturing Company and Southern Digital. Aztec modifies the original frame from the locomotive so it has space for a decoder and channels for the wires. Southern Digital provides replacement frames (retroframes) for diesel locomotive frames and/or weights that have been cut away to provide space for DCC decoders, and channels to route the various wires from the decoder.

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Retroframes

Locomotive frames must be precisely manufactured to give the correct orientation and tolerances for drive train components, and alignment of the motor and electrical pickups, etc. to produce a smooth-running and quiet locomotive. Aztec and Southern Digital follow different approaches in the way they produce their retroframes.

Aztec uses OEM frames from the locomotive manufacturer or the customer and mills them on precise computer-controlled milling machines to create wiring channels and space for the decoder. These frames do not void the manufacturer's warranty, and most manufacturers will accept locomotives with Aztec frames for repair.

Southern Digital creates a copy of the die cast original frame modified with the wiring channels and space for the decoder. These are then copy cast in rubber molds in lower temperature, but more dense, alloys than the original.

Each approach achieves its purpose of converting an analog locomotive into a digital locomotive. The following table indicates some of the differences between the approaches and the companies:


Aztec TrackMaster Frame

Southern Digital Digi-Frame

Milled OEM frame

New cast fram

Less weight than original frame

More weight than OEM frame

No filing of frame or adjustments required

Hardened frame but brittle, touchup filing only required

Individual, detailed instructions per frame

Individual, detailed instructions per frame

Decoder wire lengths specified

Decoder wire lengths specified

Shell mounting "nubs" retained

Shell mounting "nubs" retained

Strong, straight frame

Strong, straight frame


Currently, frames are, or have been, available for the following diesel locomotives:


Locomotive

Aztec
TrackMaster Frame

Southern Digital Digi-Frame

Atlas RS-1, RS-3, RS-11, RSD-4/5, RSD-12

Atlas GP7, GP9, GP30, GP35, GP40

Atlas GP38, GP40, GP40-2 (MRC Sound)

Not available

Atlas SD7, SD9

Not available

Atlas SD7, SD9, SD24, SD26 (MRC Sound)

Not available

Atlas SD35 (MRC Sound)

Not available

Atlas B23-7, B30-7, B36-7 (MRC Sound)

Not available

Atlas Dash 8-32BW/BWH, Dash 8-40B/BW (MRC Sound)

Not available

Atlas U25B

Atlas U25B (MRC Sound)

Not available

Con-Cor S2 4-8-4

Not available

Con-Cor E7/8 A/B, PA/PB-1, DL-109/110, FM

Not available

Kato F3/7 A/B

Kato GP38-2, GP50

Kato SD40, SD45

Kato SD40, SD45 (MRC Sound)

Not available

Kato U30C, C30-7

Life-Like BL2

Not available

Life-Like C-Liner A and B units

Life-Like C424

Not available

Life-Like E6/7

Not available

Life-Like E8

Not available

Life-Like Erie-Built

Not available

Life-Like FA1/FB1

Life-Like FA2/FB2

Life-Like F7

Not available

Life-Like GP9, GP18

Not available

Life-Like GP20

Not available

Life-Like GP60

Not available

Life-Like PA/PB-1

Life-Like SD7

Not available


Notes:
Due to short supply of some OEM frames, Aztec may require your existing frame as a trade-in. Check at their web site: http://www.aztectrains.com. Aztec also posts the instructions sheets for installing decoders in the frames they produce. Check their web site.

Southern Digital Digi-Frames are fairly brittle, and have been known to break from incorrect handling or dropping of either the frame alone or the frame in a locomotive. Southern Digital also had, at one time, some problems with frame dimensions; watch out for these if purchasing on the used market or over the Internet.

New frames are added by the manufacturers from time to time, and some are discontinued, so check with the manufacturer or dealer for availability.

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Modifying the Frame Yourself

You can also modify your own existing frame to accept a DCC decoder. If you have the tools, time and inclination, you can avoid purchasing another frame.

Be extremely careful when modifying/grinding Kato or Atlas/Kato frames that you do not damage or destroy them. Most are no longer available from Kato or Atlas.

Details are provided in the individual publications for locomotives where this is an option.


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Tools Required

If you are going to use a commercially available retroframe and/or modify your existing frame you will need the following tools:


Commercial Retroframe

Modify Frame

Soldering iron with fine-tipped point

Hacksaw

Fine resin core solder

Motor Tool

Small Phillips-head and straight-bladed screwdrivers

Metal cutting bits for Motor Tool (ball shape, cone shape, square mill, etc.)

Tweezers (hook-tipped work best)

No. 600 wet and dry sandpaper

Long-nosed pliers, small

Set of flat and circular hobby files

Wire cutter

Safety glasses

Wire stripper

Milling machine (optional)

Set of flat and circular hobby files

 

4 tooth picks (used for removing some shells from frame)

 

Paint or magic marker

 

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Specific Locomotive Installation Instructions

The various conversions listed below provide detailed descriptions covering installations actually performed by model railroaders throughout the world, and reflect the experiences encountered during those installations.

After selecting the locomotive manufacturer below, from the listing click on the author's name(s) corresponding to the desired locomotive to go to the detailed installation description.

Note that some descriptions are located in the files area of various Yahoogroups DCC-related lists, and may require membership in the list for access. Alos note that articles published in the model railroad press are not generally available online. Contact the publisher to order a desired issue.


Arnold

 

Athearn

 

Atlas

 

Bachmann

 

Con-Cor

 

Kato

 

Key

 

Life-Like

 

Minitrix


Model Power

 

Overland

 

Tomix

 

Walthers


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Arnold-Rapido & Arnold/Rivarossi

Locomotive

Author

Arnold/Rivarossi 2265 Mallet

Bill Hubbard, Train Control Systems (TCS)

BR Class 75

Train Control Systems (Duncan Nisbet)

Arnold/Rivarossi Alco S-2

David Derway, North Raleigh Model Railroad Club

Train Control Systems (Ron Bearden)


Install Index

 

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Athearn

Locomotive

Author

2-6-0 Mogul (Roundhouse)

Phill Perry

EMD F45

Kim Saign in N Scale Railroading, Jan/Feb 09, Page 22

EMD F59PHI

Digitrax

N Scale Station

Paul York


Install Index

 

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Atlas

Locomotive

Author

Atlas/Rivarossi 4-6-2 Pacific

Robert Ray
Clicking on this link takes you to Robert's home page. Click on "DCC Pages" then click on "Atlas/Rivarossi 4-6-2."

Two-Truck Shay

David Derway, North Raleigh Model Railroad Club

Ron Bearden in N Scale Magazine Jul/Aug06

Train Control Syatems (Ron Bearden)

Track Cleaning Car

Train Control Systems (Ron Bearden)

Alco RS-1

Aztec Manufacturing Co.

Robert Ray
Clicking on this link takes you to Robert's home page. Click on "DCC Pages" then click on "Atlas RS-1."

Dave MacKinnon in N Scale Railroading, Mar/Apr 09, Page 40

Alco RS-1 Classic (China)

Aztec Manufacturing Co.

EMD GP9-TT

Robert Ray
Clicking on this link takes you to Robert's home page. Click on "DCC Pages" then click on "Atlas GP7-TT."

EMD GP9 (Kato version)

John M. Wallis, North Raleigh Model Railroad Club

EMD GP30/GP35

Aztec Manufacturing Co.

Col. André Kritzinger

Train Control Systems (Ron Bearden) — GP30

Train Control Systems (Ron Bearden) — GP35

John M. Wallis, North Raleigh Model Railroad Club

EMD GP40 (MRC Sound)

N Scale Station

EMD GP40 Classic

Aztec Manufacturing Co.

Col. André Kritzinger

Train Control Systems (Ron Bearden)

EMD GP40-2

N Scale Station

EMD MP15DC

N Scale Station

EMD SD7/9

Aztec Manufacturing Co.

EMD SD35

Train Control Systems (Ron Bearden)

EMD SD50

Train Control Systems (Ron Bearden)

EMD SD60

Train Control Systems (Ron Bearden)

GE U25B

Aztec Manufacturing Co.

John M. Wallis, North Raleigh Model Railroad Club

Train Control Systems (Ron Bearden)


Install Index

 

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Bachmann

Locomotive

Author

Bachfar 08

Train Control Systems (John Gray)

Baldwin Sharknose Diesels

Rod Schaffter

Bombardier HHP-8

Train Control Systems (Ron Bearden)

EMC Gas-Electric Doodlebug

Fred Horne

Ihor Tanin

Dana W. Zimerli

MDT

Train Control Systems (Tim Maslyn)

Spectrum 2-8-0 Consolidation

Kestutis Sonta

Paul J. Downs in N Scale Magazine, Jul/Aug 02 Page 48

George Sebastian-Coleman in Model Railroader, Jan 03 Page 114

Train Control Systems (Michael Wong)

4-4-0 American

The Train Buddy

Spectrum 2-6-6-2 Articulated

Train Control Systems (Nicholas Camburako)

Spectrum 4-8-2 USRA Lt. Mountain

Jim Taylor

Spectrum GE C40-8/C40-8W

Col. André Kritzinger

Train Control Systems (Ron Bearden)


Install Index

 

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Con-Cor

Locomotive

Author

4-6-4 J1e Hudson (Kato version)

James Reske & John M. Wallis, North Raleigh Model Railroad Club

Alco PA-1/PB-1

John M. Wallis, North Raleigh Model Railroad Club

Budd 1/2/3 Rail Diesel Car (RDC)

John M. Wallis, North Raleigh Model Railroad Club

GE U50

John M. Wallis, North Raleigh Model Railroad Club

GE UP Gas Turbine

John M. Wallis, North Raleigh Model Railroad Club


Install Index

 

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Kato

Locomotive

Author

2-8-2 USRA Heavy Mikado

John M. Wallis, North Raleigh Model Railroad Club

Bob (PowerSteamGuy1790) Ellis in N Scale Magazine Jul/Aug 07 Page 18
LokSound decoder installation.

Mike Morgensen & Dave Petty, Wiring For DCC

4-8-4 GS-4

Phill Perry (Tsunami Micro)

Alco RS-2

David Harris

Budd RDC-1, RDC-2, RDC-3, RDC-4

L. Svedberg

"Spookshow International"

EMD E8/9 A/B

John M. Wallis, North Raleigh Model Railroad Club

Train Control Systems (Ron Bearden)

EMD F3 A/B (New)

Train Control Systems (Ron Bearden)

EMD F3/F7 A/B (Old)

Aztec Manufacturing Co.

John M. Wallis, North Raleigh Model Railroad Club

Robert M. Luzenski (Decoderizer)

Train Control Systems (Ron Bearden)

EMD F40PH

Paul Bender (Sound)

Train Control Systems (Ron Bearden)

EMD GP38-2

N Scale Station

EMD GP50

N Scale Station

EMD SD40/45

Aztec Manufacturing Co.

Aztec Manufacturing Co. (DN163A0 Decoder)

Col. André Kritzinger

David Harris

Train Control Systems (Ron Bearden)

EMD SD40

Train Control Systems (Ron Bearden)

EMD SD40-2

David Harris

Train Control Systems (Ron Bearden)

Eurostar

Keith Baker

GE AC4400

Train Control Systems (Ron Bearden)

GE C30-7/U30C

Aztec Manufacturing Co.

Col. André Kritzinger

John M. Wallis, North Raleigh Model Railroad Club


Install Index

 

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Key Imports

Locomotive

Author

C-58 2-8-0 Consolidation

John M. Wallis, North Raleigh Model Railroad Club

Alco FEF-3 4-8-4 Northern

John M. Wallis, North Raleigh Model Railroad Club


Install Index

 

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Life-Like

Locomotive

Author

2-8-4 Berkshire

Phill Perry

2-8-8-2

David Derway, North Raleigh Model Railroad Club

Phil Brooks in N Scale Railroading, Nov/Dec 04, Page 34

Alco C424

Aztec Manufacturing Co.

David Harris

Alco FA-1/FB-1

Aztec Manufacturing Co.

Alco FA-2/FB-2

Aztec Manufacturing Co.

John M. Wallis, North Raleigh Model Railroad Club

Alco RS-2

Digitrax

Baldwin Erie Built

Aztec Manufacturing Co.

Cab Diesels

N Scale Station

EMD E6A

Train Control Sysyems (Ron Bearden)

EMD F7A

John M. Wallis, North Raleigh Model Railroad Club

EMD F40PH

Train Control Systems (Ron Bearden)

EMD GP18 (Old)

Aztec Manufacturing Co.

John M. Wallis, North Raleigh Model Railroad Club

EMD GP18 (Current)

Digitrax Application Note

EMD GP20

Aztec Manufacturing Co.

N Scale Supply

EMD GP38-2

Col. André Kritzinger

Litchfield Station

EMD GP60

Aztec Manufacturing Co.

N Scale Station (Digitrax DZ123)

N Scale Station (TCS M1)

Train Control Systems (Ron Bearden)

EMD SD7/SD9

Col. André Kritzinger

EMD SW8

Train Control Systems

EMD SW9/1200

Digitrax

Stefano Curtarolo

Joe Ellis

Col. André Kritzinger

Train Control Systems (Ron Bearden)

Fairbanks-Morse C-Liner A/B

Aztec Manufacturing Co.


Install Index

 

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Minitrix

Locomotive

Author

FM H12-44

Train Control Systems (Ron Bearden)

GE U28B/U30CG

John M. Wallis, North Raleigh Model Railroad Club


Install Index

 

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Model Power

Locomotive

Author

2-6-0 Mogul

Trainboard.com

4-6-2 Pacific

Jose Esguerra

Train Control Systems (Jeffry Maurer

EMD F40PH

Train Control Systems (Ron Bearden)


Install Index

 

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Overland Models

Locomotive

Author

EMD SD45-2

Train Control Systems (Ron Bearden)


Install Index

 

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Tomix

Locomotive

Author

Thomas the Tank Engine

Bill Chown

Joe Ellis

Train Control Systems (Michael Wong)

Track Cleaning Car

Train Control Systems (Ron Bearden)


Install Index

 

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Walthers

Locomotive

Author

USRA 0-8-0 Switcher

Bob (Powersteamguy1720) Ellis

Bob (Powersteamguy1720) Ellis in N Scale Magazine May/Jun 08 Page 52


Install Index

 

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Aztec Manufacturing also provides detailed installation instructions for the locomotives for which they manufacture TrackMaster frames. Click on the links above or check their web site: http://www.aztectrains.com


Install Index

 

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Suppliers Addresses

The manufacturers of retroframes for N Scale diesel locomotives can be contacted as follows:


Aztec Manufacturing Company

2701 Conestoga Drive, Unit 113
Carson City, NV 89706

Phone: (775) 883-3327
Fax: (775) 883-3357

www.aztectrains.com

Southern Digital

5295 Highway 78
Suite D-322
Stone Mountain, GA 30087

Phone: (404) 929-1888

http://www.sodigi.com


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References

  • Instruction sheets for various locomotive conversions from Aztec Manufacturing Company, N Scale of Nevada and Southern Digital.

  • "N Scale Digital Decoder Installation," by Paul Lator, Clinic Presented at NMRA National Convention, Atlanta, GA, July 20, 1995. (Paul Lator is owner of Southern Digital).


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